Energy & Utilities

Energy & Utilities

Energy & Utilities

AI that keeps watch over your plants and substations, with every reading on one screen your team can act on.

AI that keeps watch over your plants and substations, with every reading on one screen your team can act on.

AI that keeps watch over your plants and substations, with every reading on one screen your team can act on.

Outdoor electrical substation with rows of switchgear and overhead busbars

THE DAY TO DAY CHALLENGES

THE DAY TO DAY CHALLENGES

THE DAY TO DAY CHALLENGES

Keeping the power on takes more than power.

Keeping the power on takes more than power.

Keeping the power on takes more than power.

Power plants and utilities run assets spread across large sites, and many of them never stop. They already collect plenty of sensor data. The hard part is turning it into something the team can act on before trouble starts.

Power plants and utilities run assets spread across large sites, and many of them never stop. They already collect plenty of sensor data. The hard part is turning it into something the team can act on before trouble starts.

Power plants and utilities run assets spread across large sites, and many of them never stop. They already collect plenty of sensor data. The hard part is turning it into something the team can act on before trouble starts.

Surprise Outages

Turbines and pumps show early signs of trouble that go unnoticed until it's too late.

Technician in a hard hat standing beside a large steam turbine rotor in a turbine hall
Coal Belt Stoppages

A torn coal belt can starve the boilers, and output drops before anyone knows why.

Aerial view of coal conveyor belts and a transfer tower at a thermal power station
Too Many Screens

Hundreds of sensor readings sit in separate control rooms that nobody sees together.

Three operators in hard hats at a power control room desk facing a wall-sized grid diagram
Safety Slips

Hard hats get skipped and people walk into high-voltage areas without anyone seeing.

Engineer in a hard hat walking through a high-voltage substation at sunset
Remote Assets

Far-off substations need regular checks, and sending people out every time costs a lot.

Technician flying a drone to inspect a high-voltage transmission tower
Compliance Reports

Emissions and compliance reports get built by hand from logs, month after month.

Engineer writing up reports at an office desk beside a hard hat and a wind turbine model
Surprise Outages

Turbines and pumps show early signs of trouble that go unnoticed until it's too late.

Technician in a hard hat standing beside a large steam turbine rotor in a turbine hall
Coal Belt Stoppages

A torn coal belt can starve the boilers, and output drops before anyone knows why.

Aerial view of coal conveyor belts and a transfer tower at a thermal power station
Too Many Screens

Hundreds of sensor readings sit in separate control rooms that nobody sees together.

Three operators in hard hats at a power control room desk facing a wall-sized grid diagram
Safety Slips

Hard hats get skipped and people walk into high-voltage areas without anyone seeing.

Engineer in a hard hat walking through a high-voltage substation at sunset
Remote Assets

Far-off substations need regular checks, and sending people out every time costs a lot.

Technician flying a drone to inspect a high-voltage transmission tower
Compliance Reports

Emissions and compliance reports get built by hand from logs, month after month.

Engineer writing up reports at an office desk beside a hard hat and a wind turbine model
Surprise Outages

Turbines and pumps show early signs of trouble that go unnoticed until it's too late.

Technician in a hard hat standing beside a large steam turbine rotor in a turbine hall
Coal Belt Stoppages

A torn coal belt can starve the boilers, and output drops before anyone knows why.

Aerial view of coal conveyor belts and a transfer tower at a thermal power station
Too Many Screens

Hundreds of sensor readings sit in separate control rooms that nobody sees together.

Three operators in hard hats at a power control room desk facing a wall-sized grid diagram
Safety Slips

Hard hats get skipped and people walk into high-voltage areas without anyone seeing.

Engineer in a hard hat walking through a high-voltage substation at sunset
Remote Assets

Far-off substations need regular checks, and sending people out every time costs a lot.

Technician flying a drone to inspect a high-voltage transmission tower
Compliance Reports

Emissions and compliance reports get built by hand from logs, month after month.

Engineer writing up reports at an office desk beside a hard hat and a wind turbine model

Sound familiar? Here’s what changes.

Sound familiar? Here’s what changes.

Sound familiar? Here’s what changes.

Fewer surprises, from the plant to the substation.

Fewer surprises, from the plant to the substation.

Fewer surprises, from the plant to the substation.

Before

Before

Before

- Outages that start as a quiet warning sign.

- Outages that start as a quiet warning sign.

- Outages that start as a quiet warning sign.

- Belt damage found after the boilers run short.

- Belt damage found after the boilers run short.

- Belt damage found after the boilers run short.

- Readings spread across many screens.

- Readings spread across many screens.

- Readings spread across many screens.

- Safety checked only when someone is around.

- Safety checked only when someone is around.

- Safety checked only when someone is around.

- A site visit for every routine check.

- A site visit for every routine check.

- A site visit for every routine check.

- Reports built by hand every month.

- Reports built by hand every month.

- Reports built by hand every month.

After

>Early signs flagged before they become outages.

>A camera spots scrap and stops the belt in time.

>Every reading on one screen in the browser.

>Missing gear and unsafe entries flagged live.

>Cameras and sensors check in for you.

>Reports that pull from your data on their own.

SOLUTIONS USED

SOLUTIONS USED

SOLUTIONS USED

Predictive Maintenance

Predictive Maintenance

Predictive Maintenance

Conveyor Belt Monitoring

Conveyor Belt Monitoring

Conveyor Belt Monitoring

Plant Monitoring

Plant Monitoring

Plant Monitoring

Video Analytics and Safety

Video Analytics and Safety

Video Analytics and Safety

Computer Vision

Computer Vision

Computer Vision

Process Automation

Process Automation

Process Automation

Data & Analytics

Data & Analytics

Data & Analytics

249 parameters, about 500 tags a second, live

249 parameters, about 500 tags a second, live

249 parameters, about 500 tags a second, live

How it runs on site

How it runs on site

How it runs on site

Runs on a server inside your plant

Runs on a server inside your plant

Runs on a server inside your plant

Keeps working when the internet doesn't

Keeps working when the internet doesn't

Keeps working when the internet doesn't

OUR CAPABILITIES

OUR CAPABILITIES

OUR CAPABILITIES

What makes our solutions work

Team working together at a desk with laptops

WHY CHOOSE US

WHY CHOOSE US

WHY CHOOSE US

Why Trust KGT Solutions With

Why Trust KGT Solutions With

Why Trust KGT Solutions With

Energy & Utilities

Energy & Utilities

Energy & Utilities

Solutions

Solutions

Solutions

Our plant monitoring already runs live across two plants, including a power plant, handling 249 parameters at about 500 tags a second.

Our plant monitoring already runs live across two plants, including a power plant, handling 249 parameters at about 500 tags a second.

Our plant monitoring already runs live across two plants, including a power plant, handling 249 parameters at about 500 tags a second.

It runs on a server inside your plant and keeps working when the internet doesn't. The engineers who set it up stay on to support it.

It runs on a server inside your plant and keeps working when the internet doesn't. The engineers who set it up stay on to support it.

It runs on a server inside your plant and keeps working when the internet doesn't. The engineers who set it up stay on to support it.

Industrial plant with tall chimneys beside the water at dusk

Deployed in Live Operations • Power plant

Deployed in Live Operations • Power plant

Deployed in Live Operations • Power plant

Hundreds of Sensors, Many Screens. One Live View Since Go-Live.

Hundreds of Sensors, Many Screens. One Live View Since Go-Live.

Hundreds of Sensors, Many Screens. One Live View Since Go-Live.

Sugar plant dashboard with plant sections and a live exhaust pressure reading flagged red
Boiler parameters with live steam flow, pressure, temperature and drum level readings, colour-coded by status
24-hour RPM trend for a plant drive with high and low limit lines

We built Plant Monitoring

We built Plant Monitoring

We built Plant Monitoring

Every sensor reading in the plant streams into one browser screen, and it keeps working even when the internet connection drops.

Every sensor reading in the plant streams into one browser screen, and it keeps working even when the internet connection drops.

Every sensor reading in the plant streams into one browser screen, and it keeps working even when the internet connection drops.

Tags read every second

Tags read every second

Tags read every second

~500

~500

~500

Parameters on one screen

Parameters on one screen

Parameters on one screen

249

249

249

Internet needed to keep running

Internet needed to keep running

Internet needed to keep running

None

None

None

Industrial AI System

Industrial AI System

Industrial AI System

IIoT

IIoT

IIoT

Plant Monitoring

Plant Monitoring

Plant Monitoring

On-site Server

On-site Server

On-site Server

Data & Analytics

Data & Analytics

Data & Analytics

Frequently Asked Questions

Frequently Asked Questions

Frequently Asked Questions

Didn’t see yours? Ask us and we’ll get back to you.

Didn’t see yours? Ask us and we’ll get back to you.

Didn’t see yours? Ask us and we’ll get back to you.

Ready to talk about your plant?

Ready to talk about your plant?

Ready to talk about your plant?