FMCG

FMCG

FMCG

AI and software that keep fast lines accurate, from the first pack off the line to the distributor's shelf.

AI and software that keep fast lines accurate, from the first pack off the line to the distributor's shelf.

AI and software that keep fast lines accurate, from the first pack off the line to the distributor's shelf.

Food plant worker in a hairnet and mask checking a tablet beside stainless steel tanks

THE DAY TO DAY CHALLENGES

THE DAY TO DAY CHALLENGES

THE DAY TO DAY CHALLENGES

Fast-moving goods need fast-moving answers.

Fast-moving goods need fast-moving answers.

Fast-moving goods need fast-moving answers.

FMCG and food lines run at high speed, and every product has to reach the right shelf safely and on time. Small errors on the line or in the data multiply quickly. Most teams end up spending more time finding problems than fixing them.

FMCG and food lines run at high speed, and every product has to reach the right shelf safely and on time. Small errors on the line or in the data multiply quickly. Most teams end up spending more time finding problems than fixing them.

FMCG and food lines run at high speed, and every product has to reach the right shelf safely and on time. Small errors on the line or in the data multiply quickly. Most teams end up spending more time finding problems than fixing them.

Packing Errors

Wrong labels and short fills slip through when a line packs thousands of units an hour.

Worker in a hard hat checking rows of filled juice bottles against a clipboard
Foreign Objects

A small piece of plastic or metal in one pack can lead to a recall and a lost customer.

Gloved hands lifting a biscuit from a baking tray while staff pack in the background
Hygiene Slips

Hairnets and gloves get skipped on busy shifts, and checks only catch it after the fact.

Food plant worker in a hairnet putting on gloves beside a bottling line
Sudden Line Stops

One machine failing can stop a whole packing line and hold up every dispatch behind it.

Technician in a hairnet adjusting part of a packing machine
Cold Rooms Drifting

Cold rooms drift out of range overnight, and spoiled stock is found the next morning.

Worker walking between storage racks of cheese wheels in a cool storage room
Slow Batch Tracing

When a complaint comes in, tracing which batch went where can take days of digging.

Food factory worker checking a product box against a tablet
Late Sales Data

Numbers from distributors arrive late, so planning still runs on last month's picture.

Manager reviewing printed sales charts at her desk
Orders on WhatsApp

Distributor orders come in by message and phone, then someone types each one in again.

Shop owner taking an order on the phone while checking a tablet
Packing Errors

Wrong labels and short fills slip through when a line packs thousands of units an hour.

Worker in a hard hat checking rows of filled juice bottles against a clipboard
Foreign Objects

A small piece of plastic or metal in one pack can lead to a recall and a lost customer.

Gloved hands lifting a biscuit from a baking tray while staff pack in the background
Hygiene Slips

Hairnets and gloves get skipped on busy shifts, and checks only catch it after the fact.

Food plant worker in a hairnet putting on gloves beside a bottling line
Sudden Line Stops

One machine failing can stop a whole packing line and hold up every dispatch behind it.

Technician in a hairnet adjusting part of a packing machine
Cold Rooms Drifting

Cold rooms drift out of range overnight, and spoiled stock is found the next morning.

Worker walking between storage racks of cheese wheels in a cool storage room
Slow Batch Tracing

When a complaint comes in, tracing which batch went where can take days of digging.

Food factory worker checking a product box against a tablet
Late Sales Data

Numbers from distributors arrive late, so planning still runs on last month's picture.

Manager reviewing printed sales charts at her desk
Orders on WhatsApp

Distributor orders come in by message and phone, then someone types each one in again.

Shop owner taking an order on the phone while checking a tablet
Packing Errors

Wrong labels and short fills slip through when a line packs thousands of units an hour.

Worker in a hard hat checking rows of filled juice bottles against a clipboard
Foreign Objects

A small piece of plastic or metal in one pack can lead to a recall and a lost customer.

Gloved hands lifting a biscuit from a baking tray while staff pack in the background
Hygiene Slips

Hairnets and gloves get skipped on busy shifts, and checks only catch it after the fact.

Food plant worker in a hairnet putting on gloves beside a bottling line
Sudden Line Stops

One machine failing can stop a whole packing line and hold up every dispatch behind it.

Technician in a hairnet adjusting part of a packing machine
Cold Rooms Drifting

Cold rooms drift out of range overnight, and spoiled stock is found the next morning.

Worker walking between storage racks of cheese wheels in a cool storage room
Slow Batch Tracing

When a complaint comes in, tracing which batch went where can take days of digging.

Food factory worker checking a product box against a tablet
Late Sales Data

Numbers from distributors arrive late, so planning still runs on last month's picture.

Manager reviewing printed sales charts at her desk
Orders on WhatsApp

Distributor orders come in by message and phone, then someone types each one in again.

Shop owner taking an order on the phone while checking a tablet

Sound familiar? Here’s what changes.

Sound familiar? Here’s what changes.

Sound familiar? Here’s what changes.

Fast lines, with far fewer slips.

Fast lines, with far fewer slips.

Fast lines, with far fewer slips.

Before

Before

Before

- Wrong labels found after the goods ship.

- Wrong labels found after the goods ship.

- Wrong labels found after the goods ship.

- Foreign objects found by the customer.

- Foreign objects found by the customer.

- Foreign objects found by the customer.

- Hygiene checked by eye, now and then.

- Hygiene checked by eye, now and then.

- Hygiene checked by eye, now and then.

- One machine stops and the whole line waits.

- One machine stops and the whole line waits.

- One machine stops and the whole line waits.

- Spoiled stock found the next morning.

- Spoiled stock found the next morning.

- Spoiled stock found the next morning.

- Days spent tracing a single batch.

- Days spent tracing a single batch.

- Days spent tracing a single batch.

- Planning on last month's sales numbers.

- Planning on last month's sales numbers.

- Planning on last month's sales numbers.

- Orders retyped from messages and calls.

- Orders retyped from messages and calls.

- Orders retyped from messages and calls.

After

>Every pack checked by camera on the line.

>Cameras spot them before the pack is sealed.

>Missing hairnets and gloves flagged live.

>Early warnings, so repairs happen between runs.

>An alert the moment a cold room starts to drift.

>Every batch traced from the line to the shelf.

>Distributor data in one place, kept up to date.

>Orders read and entered for your team to approve.

SOLUTIONS USED

SOLUTIONS USED

SOLUTIONS USED

Machine Vision

Machine Vision

Machine Vision

Video Analytics and Safety

Video Analytics and Safety

Video Analytics and Safety

Predictive Maintenance

Predictive Maintenance

Predictive Maintenance

Plant Monitoring

Plant Monitoring

Plant Monitoring

Verifiable Records

Verifiable Records

Verifiable Records

Digital Product Passport

Digital Product Passport

Digital Product Passport

Data & Analytics

Data & Analytics

Data & Analytics

AI Agents

AI Agents

AI Agents

Process Automation

Process Automation

Process Automation

OUR CAPABILITIES

OUR CAPABILITIES

OUR CAPABILITIES

What makes our solutions work

Team working together at a desk with laptops

WHY CHOOSE US

WHY CHOOSE US

WHY CHOOSE US

Why Trust KGT Solutions With

Why Trust KGT Solutions With

Why Trust KGT Solutions With

FMCG

FMCG

FMCG

Solutions

Solutions

Solutions

We build around the speed of your lines. Cameras check packs as they pass, so problems get caught on the line instead of by your customers.

We build around the speed of your lines. Cameras check packs as they pass, so problems get caught on the line instead of by your customers.

We build around the speed of your lines. Cameras check packs as they pass, so problems get caught on the line instead of by your customers.

It connects to the machines and systems you already run. The engineers who build it stay on to keep it running as your range grows.

It connects to the machines and systems you already run. The engineers who build it stay on to keep it running as your range grows.

It connects to the machines and systems you already run. The engineers who build it stay on to keep it running as your range grows.

Frequently Asked Questions

Frequently Asked Questions

Frequently Asked Questions

Didn’t see yours? Ask us and we’ll get back to you.

Didn’t see yours? Ask us and we’ll get back to you.

Didn’t see yours? Ask us and we’ll get back to you.

Ready to talk about your lines?

Ready to talk about your lines?

Ready to talk about your lines?