Manufacturing
Manufacturing
Manufacturing
AI and software that keep your lines running and every machine reading on one screen, built around how your plant already works.
AI and software that keep your lines running and every machine reading on one screen, built around how your plant already works.
AI and software that keep your lines running and every machine reading on one screen, built around how your plant already works.
THE DAY TO DAY CHALLENGES
THE DAY TO DAY CHALLENGES
THE DAY TO DAY CHALLENGES
Every minute on the line counts. We get it.
Every minute on the line counts. We get it.
Every minute on the line counts. We get it.
A plant runs on machines and the people who keep them going, and both produce data that rarely meets in one place. Most teams already know where time leaks out. What they lack is a way to see it early enough to act.
A plant runs on machines and the people who keep them going, and both produce data that rarely meets in one place. Most teams already know where time leaks out. What they lack is a way to see it early enough to act.
A plant runs on machines and the people who keep them going, and both produce data that rarely meets in one place. Most teams already know where time leaks out. What they lack is a way to see it early enough to act.
Sudden Breakdowns
A part wears out quietly for weeks, then the line stops at the worst possible moment.
Defects Found Late
Faults get spotted at final inspection or by the customer, long after the batch is done.
Data Stuck in Machines
Every machine records something useful, but nobody sees it all together on one screen.
Near Misses on the Floor
People step into robot cells and forklift paths, and most close calls never get recorded.
Gaps in Part History
When one faulty part comes back, tracing its full history can take the team days.
Energy Nobody Tracks
Power use only shows up on the monthly bill, long after the waste has already happened.
Slow Audits
Quality records live in binders and spreadsheets, so every audit means days of digging.
Software That Won't Fit
Planning still runs on old systems and sheets that nobody really wants to touch anymore.
Sudden Breakdowns
A part wears out quietly for weeks, then the line stops at the worst possible moment.
Defects Found Late
Faults get spotted at final inspection or by the customer, long after the batch is done.
Data Stuck in Machines
Every machine records something useful, but nobody sees it all together on one screen.
Near Misses on the Floor
People step into robot cells and forklift paths, and most close calls never get recorded.
Gaps in Part History
When one faulty part comes back, tracing its full history can take the team days.
Energy Nobody Tracks
Power use only shows up on the monthly bill, long after the waste has already happened.
Slow Audits
Quality records live in binders and spreadsheets, so every audit means days of digging.
Software That Won't Fit
Planning still runs on old systems and sheets that nobody really wants to touch anymore.
Sudden Breakdowns
A part wears out quietly for weeks, then the line stops at the worst possible moment.
Defects Found Late
Faults get spotted at final inspection or by the customer, long after the batch is done.
Data Stuck in Machines
Every machine records something useful, but nobody sees it all together on one screen.
Near Misses on the Floor
People step into robot cells and forklift paths, and most close calls never get recorded.
Gaps in Part History
When one faulty part comes back, tracing its full history can take the team days.
Energy Nobody Tracks
Power use only shows up on the monthly bill, long after the waste has already happened.
Slow Audits
Quality records live in binders and spreadsheets, so every audit means days of digging.
Software That Won't Fit
Planning still runs on old systems and sheets that nobody really wants to touch anymore.
Sound familiar? Here’s what changes.
Sound familiar? Here’s what changes.
Sound familiar? Here’s what changes.
Same plant, fewer surprises.
Same plant, fewer surprises.
Same plant, fewer surprises.
Before
Before
Before
- The line stops, then someone finds the worn part.
- The line stops, then someone finds the worn part.
- The line stops, then someone finds the worn part.
- Faults found at the end, or by the customer.
- Faults found at the end, or by the customer.
- Faults found at the end, or by the customer.
- Readings stuck in separate machines and panels.
- Readings stuck in separate machines and panels.
- Readings stuck in separate machines and panels.
- Close calls in robot cells go unrecorded.
- Close calls in robot cells go unrecorded.
- Close calls in robot cells go unrecorded.
- Part history pieced together from many systems.
- Part history pieced together from many systems.
- Part history pieced together from many systems.
- Energy use seen only on the monthly bill.
- Energy use seen only on the monthly bill.
- Energy use seen only on the monthly bill.
- Days of digging before every audit.
- Days of digging before every audit.
- Days of digging before every audit.
- Old systems everyone quietly works around.
- Old systems everyone quietly works around.
- Old systems everyone quietly works around.
After
>A warning weeks earlier, so the fix gets planned.
>Cameras check every part as it passes on the line.
>Every reading on one live screen in the browser.
>Cameras flag people in danger zones as it happens.
>Every part traced from the first station to dispatch.
>Power use per line, tracked live on one screen.
>Records ready to share when the auditor asks.
>Software built around how your plant runs.
SOLUTIONS USED
SOLUTIONS USED
SOLUTIONS USED
Predictive Maintenance
Predictive Maintenance
Predictive Maintenance
Machine Vision
Machine Vision
Machine Vision
Plant Monitoring
Plant Monitoring
Plant Monitoring
Video Analytics and Safety
Video Analytics and Safety
Video Analytics and Safety
Verifiable Records
Verifiable Records
Verifiable Records
Custom Software
Custom Software
Custom Software
Document AI
Document AI
Document AI
ERP Systems
ERP Systems
ERP Systems
Application Modernization
Application Modernization
Application Modernization
249 parameters watched live across two plants
249 parameters watched live across two plants
249 parameters watched live across two plants
OUR CAPABILITIES
OUR CAPABILITIES
OUR CAPABILITIES
What makes our solutions work
WHY CHOOSE US
WHY CHOOSE US
WHY CHOOSE US
Why Trust KGT Solutions With
Why Trust KGT Solutions With
Why Trust KGT Solutions With
Manufacturing
Manufacturing
Manufacturing
Solutions
Solutions
Solutions
Our plant monitoring already runs live across two plants, watching 249 readings at once. We know how a shop floor works because we build on one.
Our plant monitoring already runs live across two plants, watching 249 readings at once. We know how a shop floor works because we build on one.
Our plant monitoring already runs live across two plants, watching 249 readings at once. We know how a shop floor works because we build on one.
You talk straight to the engineers who build it. They set it up around your machines and stay on to keep it running long after go-live.
You talk straight to the engineers who build it. They set it up around your machines and stay on to keep it running long after go-live.
You talk straight to the engineers who build it. They set it up around your machines and stay on to keep it running long after go-live.
Deployed in Live Operations • Sugar plant
Deployed in Live Operations • Sugar plant
Deployed in Live Operations • Sugar plant
249 Readings on Separate Panels. One Screen Since Go-Live.
249 Readings on Separate Panels. One Screen Since Go-Live.
249 Readings on Separate Panels. One Screen Since Go-Live.
We built Plant Monitoring
We built Plant Monitoring
We built Plant Monitoring
Every machine reading now streams live into one browser screen, so the team spots a slow trend long before it turns into a breakdown.
Every machine reading now streams live into one browser screen, so the team spots a slow trend long before it turns into a breakdown.
Every machine reading now streams live into one browser screen, so the team spots a slow trend long before it turns into a breakdown.
Parameters watched live
Parameters watched live
Parameters watched live
249
249
249
Tags read every second
Tags read every second
Tags read every second
~500
~500
~500
Plants running it today
Plants running it today
Plants running it today
2
2
2
Industrial AI System
Industrial AI System
Industrial AI System
IIoT
IIoT
IIoT
Plant Monitoring
Plant Monitoring
Plant Monitoring
Live Dashboards
Live Dashboards
Live Dashboards
Data & Analytics
Data & Analytics
Data & Analytics
Frequently Asked Questions
Frequently Asked Questions
Frequently Asked Questions
Didn’t see yours? Ask us and we’ll get back to you.
Didn’t see yours? Ask us and we’ll get back to you.
Didn’t see yours? Ask us and we’ll get back to you.