Metals & Mining
Metals & Mining
Metals & Mining
AI that watches your heavy equipment around the clock, so problems get caught before they turn into downtime.
AI that watches your heavy equipment around the clock, so problems get caught before they turn into downtime.
AI that watches your heavy equipment around the clock, so problems get caught before they turn into downtime.
THE DAY TO DAY CHALLENGES
THE DAY TO DAY CHALLENGES
THE DAY TO DAY CHALLENGES
Harsh sites, heavy work, no room for surprises.
Harsh sites, heavy work, no room for surprises.
Harsh sites, heavy work, no room for surprises.
Mines, metal plants and cement works run huge equipment in heat and dust, around the clock. When something goes wrong here it gets expensive quickly, and it can put people at risk. Most sites still rely on someone being in the right place at the right time.
Mines, metal plants and cement works run huge equipment in heat and dust, around the clock. When something goes wrong here it gets expensive quickly, and it can put people at risk. Most sites still rely on someone being in the right place at the right time.
Mines, metal plants and cement works run huge equipment in heat and dust, around the clock. When something goes wrong here it gets expensive quickly, and it can put people at risk. Most sites still rely on someone being in the right place at the right time.
Damaged Belts
A stray bolt or piece of scrap on a conveyor can tear the belt and stop the whole line.
Early Equipment Wear
Crushers and kilns work flat out, and most failures only get noticed once they happen.
Risky Zones
People step into danger areas without helmets, or stand too close to moving machines.
Dust and Fire Risk
Dust and heat build up around belts and transfer points, and a fire can start unseen.
Readings Kept Apart
Furnace and mill readings sit on separate panels, so slow trends get spotted far too late.
Power-Hungry Machines
Mills and furnaces use huge amounts of power, yet use per machine is rarely tracked.
Emissions Reporting
Stack and dust readings have to be reported often, and are usually pulled together by hand.
Gate Logs by Hand
Truck entries and weighbridge logs get written by hand, so mistakes are hard to trace.
Damaged Belts
A stray bolt or piece of scrap on a conveyor can tear the belt and stop the whole line.
Early Equipment Wear
Crushers and kilns work flat out, and most failures only get noticed once they happen.
Risky Zones
People step into danger areas without helmets, or stand too close to moving machines.
Dust and Fire Risk
Dust and heat build up around belts and transfer points, and a fire can start unseen.
Readings Kept Apart
Furnace and mill readings sit on separate panels, so slow trends get spotted far too late.
Power-Hungry Machines
Mills and furnaces use huge amounts of power, yet use per machine is rarely tracked.
Emissions Reporting
Stack and dust readings have to be reported often, and are usually pulled together by hand.
Gate Logs by Hand
Truck entries and weighbridge logs get written by hand, so mistakes are hard to trace.
Damaged Belts
A stray bolt or piece of scrap on a conveyor can tear the belt and stop the whole line.
Early Equipment Wear
Crushers and kilns work flat out, and most failures only get noticed once they happen.
Risky Zones
People step into danger areas without helmets, or stand too close to moving machines.
Dust and Fire Risk
Dust and heat build up around belts and transfer points, and a fire can start unseen.
Readings Kept Apart
Furnace and mill readings sit on separate panels, so slow trends get spotted far too late.
Power-Hungry Machines
Mills and furnaces use huge amounts of power, yet use per machine is rarely tracked.
Emissions Reporting
Stack and dust readings have to be reported often, and are usually pulled together by hand.
Gate Logs by Hand
Truck entries and weighbridge logs get written by hand, so mistakes are hard to trace.
Sound familiar? Here’s what changes.
Sound familiar? Here’s what changes.
Sound familiar? Here’s what changes.
Heavy work, with a second pair of eyes.
Heavy work, with a second pair of eyes.
Heavy work, with a second pair of eyes.
Before
Before
Before
- Scrap on the belt found after the damage.
- Scrap on the belt found after the damage.
- Scrap on the belt found after the damage.
- Crushers and kilns fail without warning.
- Crushers and kilns fail without warning.
- Crushers and kilns fail without warning.
- Danger zones watched by whoever's nearby.
- Danger zones watched by whoever's nearby.
- Danger zones watched by whoever's nearby.
- Smoke and hot spots noticed by chance.
- Smoke and hot spots noticed by chance.
- Smoke and hot spots noticed by chance.
- Readings checked one panel at a time.
- Readings checked one panel at a time.
- Readings checked one panel at a time.
- Power use known only when the bill arrives.
- Power use known only when the bill arrives.
- Power use known only when the bill arrives.
- Emissions reports pieced together by hand.
- Emissions reports pieced together by hand.
- Emissions reports pieced together by hand.
- Truck numbers written into a register.
- Truck numbers written into a register.
- Truck numbers written into a register.
After
>A camera spots it and stops the belt in time.
>Early signs flagged while there's still time to plan.
>Missing helmets and unsafe moves flagged live.
>Early smoke and heat alerts, on top of your fire alarms.
>Every reading on one screen, with trends you can see.
>Power use per machine, tracked live.
>Readings that fill in the report on their own.
>Plates read and logged at the gate automatically.
SOLUTIONS USED
SOLUTIONS USED
SOLUTIONS USED
Conveyor Belt Monitoring
Conveyor Belt Monitoring
Conveyor Belt Monitoring
Predictive Maintenance
Predictive Maintenance
Predictive Maintenance
Video Analytics and Safety
Video Analytics and Safety
Video Analytics and Safety
Plant Monitoring
Plant Monitoring
Plant Monitoring
Process Automation
Process Automation
Process Automation
ANPR
ANPR
ANPR
$86K+ monthly loss stopped at a steel plant
$86K+ monthly loss stopped at a steel plant
$86K+ monthly loss stopped at a steel plant
OUR CAPABILITIES
OUR CAPABILITIES
OUR CAPABILITIES
What makes our solutions work
WHY CHOOSE US
WHY CHOOSE US
WHY CHOOSE US
Why Trust KGT Solutions With
Why Trust KGT Solutions With
Why Trust KGT Solutions With
Metals & Mining
Metals & Mining
Metals & Mining
Solutions
Solutions
Solutions
Our belt monitoring already runs at a steel plant, where it stopped more than $86K in monthly losses from belt damage.
Our belt monitoring already runs at a steel plant, where it stopped more than $86K in monthly losses from belt damage.
Our belt monitoring already runs at a steel plant, where it stopped more than $86K in monthly losses from belt damage.
It runs on a server inside your site and links to your PLCs, so it can stop a belt in time. The engineers who build it stay on to support it.
It runs on a server inside your site and links to your PLCs, so it can stop a belt in time. The engineers who build it stay on to support it.
It runs on a server inside your site and links to your PLCs, so it can stop a belt in time. The engineers who build it stay on to support it.
Deployed in Live Operations • Integrated steel plant
Deployed in Live Operations • Integrated steel plant
Deployed in Live Operations • Integrated steel plant
$86K+ Lost in 1 Month. Zero Since Vizibelt.
$86K+ Lost in 1 Month. Zero Since Vizibelt.
$86K+ Lost in 1 Month. Zero Since Vizibelt.
We built Vizibelt
We built Vizibelt
We built Vizibelt
A camera watches the conveyor and spots scrap or bolts before they reach the drum. When it sees one, it stops the belt by itself.
A camera watches the conveyor and spots scrap or bolts before they reach the drum. When it sees one, it stops the belt by itself.
A camera watches the conveyor and spots scrap or bolts before they reach the drum. When it sees one, it stops the belt by itself.
Foreign objects caught automatically
Foreign objects caught automatically
Foreign objects caught automatically
900+
900+
900+
Reduction in conveyor downtime
Reduction in conveyor downtime
Reduction in conveyor downtime
38%
38%
38%
Time to full payback
Time to full payback
Time to full payback
90 days
90 days
90 days
Industrial AI System
Industrial AI System
Industrial AI System
Computer Vision
Computer Vision
Computer Vision
IIoT
IIoT
IIoT
Modbus Protocol
Modbus Protocol
Modbus Protocol
PLC
PLC
PLC
Frequently Asked Questions
Frequently Asked Questions
Frequently Asked Questions
Didn’t see yours? Ask us and we’ll get back to you.
Didn’t see yours? Ask us and we’ll get back to you.
Didn’t see yours? Ask us and we’ll get back to you.